Meltblown

Description

At BIC Company, we specialize in the production and supply of high-quality meltblown fabric, a critical nonwoven material used in filtration, medical protection, and hygiene industries. Meltblown nonwoven fabric is the core layer of many essential products such as face masks, air filters, and protective garments — offering excellent filtration efficiency, softness, and breathability.

Whether you are a manufacturer of surgical masks, air purifiers, or industrial filters, our meltblown fabric delivers the performance and consistency you need to ensure reliability and safety in your end products.

What Is Meltblown Fabric?

Meltblown fabric is a type of nonwoven material produced by extruding melted polymer fibers through small nozzles using high-speed hot air. These fine fibers form a web-like structure with exceptional filtering and barrier properties.

Unlike spunbond fabric, which has a more structured and durable feel, meltblown material is ultra-fine, lightweight, and dense, making it ideal for trapping microscopic particles such as bacteria, dust, and pollutants.

Production Process Overview

The meltblown process typically involves the following steps:

1. Polymer melting — usually polypropylene (PP) pellets are melted at a high temperature.

2. Extrusion — the melted polymer is forced through micro nozzles using hot air.

3. Fiber formation — extremely thin fibers (1–5 microns) are blown onto a collector belt.

4. Web bonding — fibers bond thermally, forming a soft, uniform nonwoven web.

This unique structure gives the fabric its superior filtering and electrostatic properties, making it one of the most effective filtration materials available.

Why Meltblown Fabric Matters

The global demand for meltblown nonwovens has increased dramatically, especially after the COVID-19 pandemic, as industries recognized its critical role in personal protection and environmental filtration.

Here’s why it’s so important:

• Exceptional filtration performance — captures particles as small as 0.3 microns.

• Electrostatic absorption — enhances filtration without compromising airflow.

• High breathability — ensures comfort for extended wear in masks and garments.

• Eco-friendly and recyclable — made from polypropylene, a reusable thermoplastic.

In short, meltblown fabric serves as the heart of protection in countless safety and filtration products used worldwide.

BIC Company’s Expertise in Meltblown Fabric Production

As a trusted nonwoven manufacturer and supplier, BIC Company uses advanced meltblown technology to ensure every roll meets international quality standards.
We focus on:

• Consistent fiber diameter control for stable filtration performance.

• High filtration efficiency (BFE ≥ 99%) suitable for medical-grade applications.

• Smooth and uniform web formation with no pinholes or irregularities.

• Customizable GSM (grams per square meter) and width options to meet diverse industry needs.

Our meltblown fabrics are rigorously tested for air permeability, tensile strength, and particle filtration efficiency (PFE) to ensure optimal performance.

Key Features of Meltblown Fabric

At BIC Company, our meltblown nonwoven fabrics are engineered to meet the highest industrial and medical standards. Below are the key features that make our meltblown products stand out in the global market.

1. High Filtration Efficiency

The fine fiber diameter (1–5 microns) of our meltblown fabric creates a dense web structure that traps even the smallest particles — including bacteria, viruses, and dust.
Our standard medical-grade meltblown fabric achieves:

• BFE (Bacterial Filtration Efficiency) ≥ 99%

• PFE (Particle Filtration Efficiency) ≥ 98%

This makes it ideal for N95, FFP2, and surgical mask production, as well as for advanced air and liquid filtration systems.

2. Excellent Breathability

Despite its dense structure, the meltblown layer remains lightweight and breathable. This ensures comfort for prolonged use — particularly essential in protective masks and garments. The perfect balance between filtration and airflow is achieved through precision fiber control during the meltblown process.

3. Electrostatic Absorption

Through a process called electret treatment, our meltblown fabric retains electrostatic charges that attract and hold microparticles.
This allows for efficient filtration without requiring thicker or heavier layers — maintaining optimal breathability and comfort.

4. Soft and Skin-Friendly Texture

BIC Company’s meltblown nonwoven materials are designed to be non-irritating and hypoallergenic, making them suitable for skin-contact applications such as medical masks and hygiene products.

5. Stable and Consistent Quality

Every roll of meltblown fabric undergoes strict quality inspection for weight uniformity, tensile strength, and filtration consistency. Our automated production lines ensure stability across large-scale orders, meeting both domestic and international standards.

Applications of Meltblown Fabric

Thanks to its unique microstructure and filtration capabilities, meltblown fabric has a wide range of applications across multiple industries. Below are the most common uses:

1. Medical and Healthcare

• Face Masks (N95, KN95, Surgical Masks) — meltblown is the essential middle filtration layer.

• Medical Gowns and Drapes — providing fluid resistance and breathability.

• Surgical Caps and Shoe Covers — lightweight protection for sterile environments.

The high BFE and hypoallergenic properties of meltblown fabric make it indispensable in healthcare applications worldwide.

2. Air and Liquid Filtration

Meltblown nonwovens are widely used in:

• Air filters for HVAC systems and purifiers

• Cabin air filters in automobiles

• Water filtration membranes

The combination of fine fibers and electrostatic attraction ensures the removal of pollutants, allergens, and microorganisms effectively.

3. Hygiene and Personal Care

Due to its softness and safety, meltblown material is ideal for:

• Baby diapers and adult incontinence products

• Feminine hygiene pads

• Sanitary wipes and cleaning cloths

Its light, flexible texture ensures comfort while maintaining absorbency and cleanliness.

4. Industrial Uses

In industrial environments, meltblown nonwovens are used for:

• Oil and chemical absorbent pads

• Insulation and acoustic materials

• Battery separators and cable wrapping

The versatility of this material continues to expand as manufacturers explore innovative uses.

Why Choose BIC Company as Your Meltblown Fabric Supplier

When it comes to sourcing meltblown nonwoven materials, quality consistency and reliability are everything.
At BIC Company, we combine state-of-the-art production technology, strict quality control, and customized service to deliver superior meltblown solutions to our clients worldwide.

1. Advanced Production Technology

Our facilities are equipped with modern meltblown lines capable of producing fabrics with varying GSM (15–80 g/m²) and widths up to 1600 mm. We use 100% virgin polypropylene raw materials to ensure excellent fiber uniformity and filtration precision.

2. Customization and OEM Service

Every industry has specific needs. Whether you require medical-grade meltblown for surgical masks or industrial filtration fabric, we provide custom specifications to match your project requirements.
We offer:

• Adjustable GSM and roll width

• Electrostatic charge treatment options

• Custom packaging and labeling

3. Strict Quality Assurance

Quality is the foundation of our business. Each production batch undergoes:

• Air permeability tests

• Tensile and elongation testing

• Microscopic fiber uniformity analysis

We are committed to delivering only meltblown fabrics that meet or exceed international filtration standards.

4. Global Supply Capability

BIC Company has established strong logistics partnerships that enable us to export meltblown fabrics globally, ensuring fast delivery and competitive pricing for bulk orders.
Our products are trusted by mask manufacturers, filtration companies, and healthcare suppliers around the world.

Technical Specifications

How to Order Meltblown Fabric from BIC Company

Partnering with BIC Company means choosing a reliable meltblown fabric manufacturer that prioritizes quality, precision, and customer satisfaction.
Here’s how you can get started:

1. Contact our sales team through our official website: https://biccompany.com

2. Specify your requirements — GSM, width, filtration grade, and quantity.

3. Request a sample to evaluate performance and quality.

4. Confirm your bulk order and enjoy fast worldwide delivery.

Our dedicated customer service team will assist you from inquiry to delivery, ensuring a seamless purchasing experience.

Conclusion

Meltblown fabric plays an essential role in today’s world — from healthcare protection to environmental filtration. Choosing the right supplier ensures consistent performance, reliability, and safety in your final products.

At BIC Company, we are proud to be among the leading manufacturers of meltblown nonwoven fabrics, delivering premium-quality materials tailored to diverse industrial and medical applications.

With cutting-edge technology, global export capability, and uncompromising quality standards, we are your trusted partner for meltblown nonwoven solutions.

👉 Contact us today to get a quotation or free sample:
🌐 https://biccompany.com